Basic Info.
Type
Volumetric Filling Machine
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Plastic
Product Name
Automatic Hot Juice Filling Machine
Material
Food Stage Stainless Steel 304
Control System
PLC, Touch Screen
Filling Type
Juice Filling/Beverage Filling
Warranty
12 Months for Spare Part After Installation
Electrical Brand
Simens, Omron.etc
Trademark
Reliable Machinery
Transport Package
Export Wooden Case
Specification
CE, ISO, SGS
Product Description
PET 500ML Bottle Beverage Mixing Flavor Water Filling And Packing Machine3-in-1 filling machine, combined with rinsing, filling and capping. It is innovated and designed in the requirement of non-carbonated energy drinks, juice, tea, on the bases of introducing, digesting and absorbing advanced technology from Germany.Technical Features ---Full filling avoids the bottle distorted after cooling and reduces dissolved oxygen at the maximum degree.
---Product storage hopper and feed system adopts reasonable product feed design (constant flow, constant pressure, no foaming). Usually, the high-level tank is used for feeding product.
---Product hopper with reasonable structure (exhaust, fully close, temperature can be detected). Medium and high speed line adopts product distributor instead of large liquid carousel, which can be cleaned completely by pressure cleaning with CIP.
---Sanitary filling valve system with umbrella-flow type structure, high speed.
---Perfect hot filling temperature control system.
---Product recycle tank system with automatic product feed startup.
---Perfect CIP system.Machine ParametreModel | CGFR8-8-3 | CGFR12-12-6 | CGFR18-18-6 | CGFR24-24-8 | | CGFR40-40-10 | CGFR50-50-12 |
Washing No | 8 | 12 | 18 | 24 | | 40 | 50 |
Filling No | 8 | 12 | 18 | 24 | | 40 | 50 |
Capping No | 3 | 6 | 6 | 8 | | 12 | 12 |
Production capacity(500ml b/h) | 2000 | 4000 | 7000-8000 | 10000-12000 | | 15000-18000 | 20000-22000 |
Installed Capacity(kw) | 2 | 3.5 | 4 | 4.8 | | 8.3 | 9.6 |
Overall size | 1900*1800*2100 | 2450*1800*2400 | 2650*1900*2400 | 2900*2100*2400 | | 4550*2650*2400 | 5450*3210*2400 |
Detailed ImagesRinser
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° Along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
Rinsing machine adopts Sunswell original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° Angle ensures to wash all side of the bottle, and can save the water.Filler
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ± 2mm.
The filling valve material is SUS304
The filling system has liquid level automatic control.
Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it start to fill.
Bottle is conveying by the wheel in the filling part.
The juice or other hot beverage can be backflow by return tank to control filling temperature.
Capper
Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. Technological Flow Sheet:
1. PET Preform Injection Molding System
PET material→ Dehumidify→ Load material→ Injection machine→ Preform
2. PE/PP Cap Compression Molding System
PE material→ Dehumidify→ Load material→ Compression machine→ Cap
3. PET Bottle Blowing System
PET Preforms→ heat preform→ stretch→ blowing→ bottles
4. Water Purifying System
Raw water→ Multistage centrifugal stainless pump→ Quartz sand filter→ Active carbon filter→ Water softner→ Micro filter→ Reverse osmosis→ UV sterilizer→ Water tank→ Pump
5. Juice Preparing System
Sugar melting tank→ Beverage pump → Sugar filter→ Compounding tank→ Beverage pump→ Double Filter→
Beverage tank→ Beverage pump→ Vacuum de-aerator→ Screw pump→ Beverage tank → Beverage pump
→Super high temperature sterilizer → Heat preservation tank
6. Filling, Labeling and Packing System
(Bottle Unscramble)→Air conveyor→ Rinsing, Filling& Capping Mono-Block→ Lamp checker→ Conveyor→ Water spray cooling tunne→ Dryer→ Auto labeling machine→ Date printer→ Auto PE Film pack shrinking machine/Carton packing machine→ Stock
Installation service
When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
The sample service
1.We can send you the video of the running machine.
2.You are welcome to come to visit our factory,and see the machine running.
Customized service
1.We can design the machines according your requirements(materil,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
After-sales service
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
3. We often ask feedback and offer help to our customer whose machine have been used in their factory for some time.
4.We provide one year warranty
5.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6 .24 hours for engineer response (all services part 5days in customer hand by Intl' courier).
7 .12 Months guarantee and life-long technical support.
8.Your business relationship with us will be confidential to any third party.
9. Good after-sale service offered, please get back to us if you got any questions.
Quality Control
We have the single quality department,that make sure the material of the raw materials is good,and ensure the machine running smoothly.
Contact Us
Please feel free to contact us!
ZHANGJIAGANG RELIABLE MACHINERY CO.,LTD
Mob:+86-15150250830 Tel:+86-0512-58550068
Address:
No. 3 Lefu Road, Leyu Town, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001
Company Introduction:
RELIABLE MACHINERY is a hi-tech machinery designing and manufacturing enterprise with 15 years of experience, and possesses numbers of proprietary technologies. Reliable specializes in all-in-one beverage production and packing complete lines, as well as various water filling machine. As one of the earliest companies engaged in manufacturing liquid filling and packing equipment in China, we have been committing to developing other varies outstanding devices as well.
RELIABLE MACHINERY is one of the top producers of quality liquid filling packing machines. Our products include: Liquid filling machines (water, fruit juice/tea, carbonated drink, oil, alcohol, plant protein drink, etc. ), Barreled filling line (3-5 gallon) Water treatment system machines, Labeling & Packing machines, semi-automatic /full automatic bottle blowing machines, and injection molding machines, etc.
RELIABLE MACHINERY also provides turn-key services for customers, from plant layout, equipment manufacturing, production line setup, to operators training. We will carry on trying our best to meet the demands of our customers continuously and seek for mutual development with our customers.
At Reliable Machinery, our service department is staffed with highly-trained service technicians capable of providing installation services on new machines as well as scheduled preventative maintenance on your existing machinery. No matter you′re looking for a single machine or a complete liquid packaging line, RELAIBLE MACHINERY′s experienced sales staff will work with you to find the right solution just for your liquid packaging project.